Modernization of existing DC drive

When it comes to the question of whether it is worth while
modernizing an existing DC drive or less expensive to replace
it entirely with an AC drive, there are also various arguments
which need to be assessed:
Basically, there are several options available for a modernization job:
1. Replace the entire DC drive (converter and motor) by a new
DC drive.
2. Replace only the converter cubicle, if the motor is still in
good condition.
3. Replace the converter module by a modern digital unit.
4. Replace the old, analog drive electronics by new, digital
electronics while continuing to use the power section
(recommended only for ratings above 1 MW).
5. Replace the entire drive system with a new AC drive.
When answering the question of what approach constitutes
the optimum solution in a particular case, the following main
criteria are important:
Will the requirements for the drive change in future (load
requirements, environmental conditions)?
In what condition are the individual components of the
system (reliability, age, maintenance outlay)?
How far will the supply conditions change in future?
Before a decision is made to modify a drive from DC to AC
design, the following points should be taken into consideration:
Outlay for new power cabling.
Space requirements for converter cubicles.
Dissipation of energy losses from the switchroom sufficient?
Foundations, mounting for motor sufficient?
Space requirement for new motor.
Duration of conversion work.

Price comparison DC and AC drive systems

(unit + motor or complete switchgear cabinet  + motor)
Based on the present-day development status of DC and AC drive engineering, and taking into account all the
systems' advantages/disadvantages mentioned above, the following guideline figures can be given:
1-quadrant drives <40...80 kW ê AC drives less expensive
4-quadrant drives >40...60 kW
(AC converter +  braking resistor; see Fig. 10); ê DC drives less expensive
Regenerative 4-quadrant drives > 15 kW ê DC drives less expensive

SIMOVERT MASTERDRIVES Motion Control

MASTERDRIVES MC is Migrating to the Siemens SINAMICS Family of drives

The Siemens Simovert MASTERDRIVES AC drive was introduced in 1994 and over 1 million units have been installed throughout the world. This very successful product will finally reach its maturity in October 2010. MASTERDRIVES will continue to be available and supported for several more years, but most customers should begin to familiarize
themselves with their options for spare parts or migration to the Siemens

Benefits of MASTERDRIVES MC

  • Increased productivity and decreased project costs due to product reliability
  • Proven track record
  • Reduced maintenance
  • Superior control performance
  • Seamless integration into the automation environment

Key Attributes

Reliability

Technical Data

MASTERDRIVES MC are available for a supply voltage of 3-phase 380 V to 480 V AC, 50/60 Hz, depending on the output, in the following types of construction

Typical Applications

  • Material handling – pick and place, bay racking
  • Printing press – electronic line shafting
  • Packaging – boxing, wrapping, bottling
  • Textile winders/finishing
  • Cut to length – pipe, board, precision plastic
  • Wood finishing
  • Winders – fabric, steel sheets, insulation
  • Wire drawing
  • Web handling – paper, fabric, insulation
  • Converting machines
  • Common DC bus
  • Paper, textile, and plastic processing
  • Rolling mills

SIMOVERT MASTERDRIVES Vector Control

 MASTERDRIVES VC is Migrating to the Siemens SINAMICS Family of drives

The Siemens Simovert MASTERDRIVES AC drive was introduced in 1994 and over 1 million units have been installed throughout the world. This very successful product will finally reach its maturity in October 2010. MASTERDRIVES will continue to be available and supported for several more years, but most customers should begin to familiarize
themselves with their options for spare parts or migration to the Siemens

Benefits of MASTERDRIVES VC

  • Increased productivity and decreased project costs due to product reliability
  • Proven track record
  • Reduced maintenance
  • Superior control performance
  • Seamless integration into the automation environment

Technical Data

MASTERDRIVES MC are available for a supply voltage of 3-phase 380 V to 480 V AC, 50/60 Hz, depending on the output, in the following types of construction

Key Attributes

Reliability

Typical Applications

  • Material handling – conveyors, pick and place systems
  • Extruders – plastics, wire
  • Packaging – wrapping, boxing, bottling
  • Textile winders
  • Waste water pump
  • Kiln
  • Ventilation fans – induced and forced draft
  • Stamping presses
  • Rolling mills – hot and cold mill stands
  • Converting machines

SINAMICS S120 High-Performance Drive System

SINAMICS S120

Modular, High-Performance Drive System for Single- or Multi-Axis Application.

 Optimized to handle virtually any drive need, SINAMICS S120 covers vector, servo, and V/Hz applications with a single product. Its modular design, innovative system architecture, broad range of communication options, cooling concepts, safety integrated functions, and plug-and-play technology make SINAMICS S120 the most advanced motion drive on the market. Designed for user-friendly global use and fast commissioning,